MAX-S and MAX-D SHAPE WIRE (Self Cleaning Screens)

In the tradition of Samscreen's hugely successful KLEENSKREEN^™ self cleaning finger deck solution, comes Samscreen's MAX-S and MAX-D SHAPE WIRE screens.

When dealing with the dual problems of Blinding and Pegging and use of Samscreen's pianowire screens is not feasible due to 'flats' or tight specifications, Shape Wire screens offers the solution and advantages of producing tighter specifications and having the ability to self clean.

Pianowire and Shape Wire screens are classified as non-woven wire screens and offer unique benefits and solutions because they are not woven. They are in fact a collection of individual wires, which allows each wire to act independently of each other, setting up its own harmonics and frequency, which, in turn, impedes the material being screened from 'bridging' from wire to wire, which is the necessary starting condition for 'blinding'. (Think of strumming a guitar, each wire is moving which makes the surface fluid and dynamic)

The "MAX-S" pattern shape wire is essentially a pianowire screen with each wire being crimped. During the material stratification process, a phenomenon occurs where the long dimension of 'flats' (generally defined as the largest dimension of a particle being 3X greater than the narrow dimension) align themselves with the direction of material flow. The crimping of the wire impedes the 'flats' from passing.

• Offers a high percentage of open area but less than pianowire

• Offers tighter specification control than pianowire, but less production

• Poured Polyurethane cross strips which will not separate during use

• Offered in End Tensioned or Side Tensioned panels

• Actually made using Premium Grade Music Wire (developed for harmonics and vibration and also offering higher tensile and wear resistance than oil tempered or high carbon wires)

The “MAX-D” pattern shape wire is a hybrid of a pianowire screen and a woven screen. It has the same self cleaning ability as pianowire but enables the producer to make spec material, normally only obtainable to those who screen with 2 dimensional screening media.

• Offers the ability to produce spec product with self cleaning action

• Offered in End Tensioned or Side Tensioned panels

• Poured Polyurethane cross strips which will not separate during use

• Actually made using Premium Grade Music Wire (developed for harmonics and vibration and also offering higher tensile and wear resistance than oil tempered or high carbon wires)

As with all Samsceen products, the MAX-S and MAX-D shape wire screens offer the following advantages:

• Infused with Technology

• 1-2 day lead times

• high tensile wire and stainless steel wire

• Extensive knowledge of screens, hooks and deck configurations

• Samscreen’s extensive experience providing solutions to producers with hard to screen materials

• Samscreen’s unrivalled and superior customer service and quality

• ISO 9001-2000 registered producer

• 100% made in the USA and from 100% domestic raw materials

UPTO 72” WIDE PANELS		wires in mm
Shape Wire Screens
Opening Size	Screen Type	Wire Sizes Available
1/8"	MAX-S	1.6, 1.8, 2.0
1/8"	MAX-D	Expected May '08
3/16"	MAX-S	1.6, 1.8, 2.0
3/16"	MAX-D	1.6, 1.8, 2.0
1/4"	MAX-S	2.0, 2.5, 3.0
1/4"	MAX-D	Expected April '08
5/16"	MAX-S	2.0, 2.5, 3.0
5/16"	MAX-D	Expected April '08
3/8"	MAX-S	2.0, 2.5, 3.0
3/8"	MAX-D	2.0, 2.5
1/2"	MAX-S	3.0
1/2"	MAX-D	2.0, 2.5, 3.0
5/8"	MAX-S	3.0
5/8"	MAX-D	2.0, 2.5, 3.0
3/4"	MAX-S	2.0, 2.5, 3.0
3/4"	MAX-D	2.0, 2.5, 3.0
7/8"	MAX-S	2.0, 2.5, 3.0
1"	MAX-S	2.0, 2.5, 3.0
1"	MAX-D	Expected April '08

PIANOWIRE SCREENS
Samscreen was founded on the benefits and solutions that pianowire offers producers. Today, Samscreen, Inc is the leading manufacturer of pianowire screens for the mining, aggregate and recycling markets.
Samscreen’s Pianowire offer the benefits of;

• Highest % of open area of any screening media type

• Highest efficiency screening media

• Exceptional performance in removing fines

• Self Cleaning action in wet and sticky materials

• Side Tensioned and End Tensioned application

• Sliding crossbar profiles available in metallic and composite material

• Sliding crossbar profiles available in a variety of shapes to suit every xbar

• Crossbar profile also available in a fixed urethane style

• Any opening, Any wire diameter, 3 wire grades to choose from

 

 

CRUSHER PARTS

Samcreen manufacturers all types of crusher liners for JAWS, CONES and IMPACT crushers. All of our fabricated liners are made with Samscreens’ own 400, special analysis steel, which has been developed to give exceptional wear life in aggressive, highly abrasive crushing conditions.

Using state of the art CNC Hy definition Plasma profiling systems and complex 3D CNC machining and milling functions, Samscreen offers the best wear liner on a $/LB basis in the industry.

Samscreen also offers Jaws and cones in our manganese in 3 grades depending on the crushing conditions encountered, 14%, 18-19% and 21-23%. These wear liners offer excellent wear life and fit and go through a rigorous quality control process which not only checks the metallurgy and casting soundness but also the quality of finish machining. Samscreen’s engineers will gladly review any crushing problems you maybe encountering and develop a customized solution to your unique problem. Whether it be recommending a different metallurgy or designing customized jaw profiles and geometries, you will be assured of our complete focus on providing you with an excellent solution.